Condition monitoring (colloquially, CM) is the process of monitoring machinery to identify a significant change which might be indicative of underlying aberration. Condition Monitoring in Thermal Power Station: Case Studies covers 25 case studies of all major areas of thermal power station which have suffered a lot of machinery condition issues. It covers the information about how machine vibrations can be brought down to the acceptable limits via employment of condition monitoring techniques. It includes the detection methodology for condition monitoring deviations of all areas in a plant and suggested remedies.
Features:
Covers pre-maintenance history to work execution through analysis and having the results with post condition monitoring data
Uses actual machine maintenance photos for better understanding and visualization of case studies
Provides knowledge of each condition monitoring technique through all case studies
Helps reader to replicate the idea of case study diagnosis into plant/machinery of any type of industry
Illustrates real problems and real solutions for the practical issues
This book is aimed at professionals and researchers in plant engineering and maintenance, thermal power plants, and condition monitoring.
1. Introduction
2. Case Study 1: Coal Mill 2AB: Main Reducer Gearbox Bearing Deterioration – May 2020
3. Case Study 2: Booster Fan 01 (FGD): Fan Bearings Looseness – April 2020
4. Case Study 3:Coal Mill 1CD: Gearbox Intermediate Gear Damage – September 2019
5. Case Study 4:Coal Mill 1EF: Gearbox Input NDE Bearing Damage – September 2019
6. Case Study 5: Coal Mill 2CD: Output Gear Shaft Crack Detection – July 2019
7. Case Study 6: Booster Fan 01 (FGD): Fan Blade Crack Detection – May 2019
8. Case Study 7: PA Fan 2B: Fan Bearing Deterioration – April 2019
9. Case Study 8: Turbogenerator 01: In-situ Balancing – January 2019
10. Case Study 9: SAC Compressor 2B: Motor Bearings Deterioration – July 2018
11. Case Study 10: Coal Mill 2AB: Pinion Gear Reversal – February 2018
12. Case Study 11: ID Fan 2A: Hydraulic Coupling Bearing Deterioration – October 2017
13. Case Study 12: Coal Conveyor 4A (CHP): Gearbox Input Bearing Damage – August 2017
14. Case Study 13: Coal Mill 2EF: Gearbox Foundation Deterioration – August 2017
15. Case Study 14: CW Pump 02: Motor Bearing Looseness – April 2017
16. Case Study 15: Diesel Locomotive 02: Alternator Bearings Deterioration – August 2015
17. Case Study 16: Stacker Reclaimer 01 (CHP): Motor Foundation Deterioration – June 2015
18. Case Study 17: PA Fan 2B: Motor Foundation Deterioration – November 2014
19. Case Study 18: Condensate Extraction Pump 2B: Pump Resonance – August 2014
20. Case Study 19: ID Fan Motor Trail (at test bench): Motor Bearing Damage – June 2014
21. Case Study 20: HP Pump C (AHP): Motor Rotor Bar Damage – June 2014
22. Case Study 21: DC Seal Oil Pump 1A: Motor Foundation Deterioration – July 2013
23. Case Study 22: Gas Turbine 01 (BSES Kerala Plant): Misalignment of Generator – October 2012
24. Case Study 23: ID Fan 1B: Motor Bearing Looseness – January 2011
25. Case Study 24: Boiler Feed Pump 1B: Misalignment of Booster Pump – January 2011
26. Case Study 25: Coal Mill 1CD: Main Motor Bearing Damage – June 2008
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